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Metro Vancouver HVAC · Since 1999

Pilot Lights but Burner Will Not Stay On: Causes and Fixes

When a gas water heater's pilot lights successfully but the main burner will not stay lit, the cause is usually the thermocouple, gas control valve, or a draft issue.

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Quick answer

If the pilot light on a gas water heater lights but the main burner fails to stay lit, or the whole flame goes out shortly after, the most common causes are a worn or misaligned thermocouple that is not sensing the flame correctly, a failing gas control valve, or a draft blowing across the pilot or burner area. This is a distinct pattern from a pilot that will not light at all, and it points a technician toward a more specific set of components.

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Why the pilot lighting is not the whole story

A gas water heater's ignition sequence has more than one stage: the pilot must light, a safety sensor (the thermocouple or, on newer models, a thermopile or flame sensor) must confirm that flame is present, and only then does the gas control valve allow gas to the main burner and keep it flowing. When the pilot lights normally but the main burner will not stay on, or the whole system shuts down again shortly after, the fault usually sits in that safety-sensing step or in the valve responding to it, rather than in whatever ignites the pilot in the first place.

The thermocouple's role

SymptomLikely causeCategory
Pilot lights, burner won't stay on, must hold buttonWorn or misaligned thermocoupleSafety sensor
Pilot and burner both go out after a few minutesThermocouple or thermopile weak signalSafety sensor
Pilot flickers or leans to one sideDraft affecting the pilot areaDraft / airflow
Burner lights briefly then valve closesGas control valve faultControl valve

How the thermocouple actually works

A thermocouple is a small safety sensor positioned in the pilot flame that generates a tiny electrical signal as long as it senses heat, and that signal tells the gas control valve it is safe to keep the main gas supply open. If the thermocouple has worn out, shifted out of the flame's direct path, or become coated with residue, it can generate a weak or intermittent signal that is just strong enough to let the pilot stay lit but not strong enough to keep the main burner supplied, or that drops out shortly after the burner starts, closing the safety valve again. This is one of the most common, and most straightforwardly repaired, causes of this exact symptom pattern.

Draft and airflow around the burner

A pilot or burner flame that is disturbed by a draft, whether from a nearby exterior door, a strong exhaust fan elsewhere in the home, or the water heater's own combustion air intake being partially restricted, can flicker or momentarily lift away from the thermocouple enough to interrupt its signal, even if the thermocouple itself is in good condition. This is worth ruling out particularly in utility rooms or basements that have direct exterior access or share space with a laundry area where exhaust appliances run, both common configurations in Metro Vancouver homes with the mechanical room near an exterior wall or garage.

Gas control valve issues

If the thermocouple and draft conditions both check out and the problem persists, the gas control valve itself may not be responding correctly to the thermocouple's signal, which is a less common but real possibility, particularly on an older water heater where the valve assembly has simply reached the end of its service life. A gas control valve is a specific, code-regulated part that a licensed technician sources and installs, and it is not something to attempt to bypass or work around, since the valve's role in cutting off gas safely if flame is lost is central to the appliance's safe operation.

What a licensed technician checks

  1. Inspects the pilot flame's size, colour, and position relative to the thermocouple
  2. Tests the thermocouple's millivolt output against the manufacturer's specification
  3. Checks for draft sources near the pilot and burner area, including the combustion air intake
  4. Tests the gas control valve's response when a good thermocouple signal is present
  5. Reviews the full ignition sequence from pilot lighting through to sustained main burner operation

What a homeowner can safely observe

You can safely observe the pilot flame's colour and shape through the sight glass, following your owner's manual, noting whether it looks like a small, steady blue flame or something weaker, larger, or unsteady, and whether it seems to sit directly on the thermocouple. Note any nearby drafts, such as a door often left open near the mechanical room. Relighting the pilot following the manufacturer's exact instructions printed on the appliance is generally safe for a homeowner to attempt once; repeated relighting attempts without success, or any hesitation about the process, should be handed to a licensed technician rather than repeated indefinitely.

Safety note

The thermocouple and gas control valve are safety components that prevent gas from flowing without a confirmed flame present. Do not attempt to bypass, hold open, or modify the gas control valve to keep the burner running. If you smell gas at any point, leave the home and call FortisBC at 1-800-663-9911.

Frequently asked questions

Why does my pilot light fine but the burner won't stay on?

This usually points to the thermocouple not sending a strong enough signal to the gas control valve to keep the main gas supply open, though a draft or valve issue can also cause it.

Can I replace the thermocouple myself?

It is a relatively small, inexpensive part, but working on gas appliance components should be left to a licensed gas fitter to ensure it is installed and tested correctly.

Is it safe to keep holding the pilot button to force the burner to stay on?

No, if the burner requires you to continuously hold the pilot button to stay lit, that is a sign the safety sensing system is not working correctly and should be repaired, not worked around.

Could a draft in my basement really cause this?

Yes, a draft that disturbs the pilot flame's contact with the thermocouple can interrupt its signal even if the thermocouple itself is fine, so airflow around the unit is worth checking.

How do I know if it's the thermocouple or the gas control valve?

A technician tests the thermocouple's electrical output directly; if that output is within specification and the valve still won't hold, the valve itself is the more likely cause.

Is this an urgent repair?

It should be addressed reasonably soon since it typically means no hot water until resolved, but it is a controlled shutdown situation, not an active gas leak, unless you also detect a gas odour.

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Good to know

Frequently asked questions

How long does a hot water tank last?
A standard gas or electric storage tank lasts 8–12 years. A high-quality tank with annual anode rod inspection can reach 15 years. Tankless water heaters typically last 18–22 years when descaled annually in Metro Vancouver's moderately hard water.
Should I switch to a tankless water heater?
Tankless makes sense if you have high demand (large family, multiple bathrooms running at once), want to free up floor space, or value endless hot water. Upfront cost is higher ($3,500–$6,000 installed vs $1,800–$3,200 for a tank) but operating cost is 25–40% lower for gas tankless.
My hot water tank is leaking — is it an emergency?
If the leak is from the tank body itself (not a valve or fitting), the tank is at end of life and needs replacement, usually within 24–48 hours before it floods. Shut off the water supply and gas/electric to the tank and call us.
What brands of water heaters do you install?
We install and service Bradford White, Rheem, AO Smith, John Wood, Giant, GSW for storage tanks; and Navien, Rinnai, Noritz, Bosch and Rheem for tankless units.
Can I install a water heater myself?
In BC, gas water heater installations must be performed by a TSBC-licensed gas fitter and are subject to permit and inspection. Electric tanks require a licensed electrician for the connection. CANRO handles permits as part of every installation.
What HVAC services does CANRO offer in Metro Vancouver?
CANRO installs, services and repairs boilers, furnaces, heat pumps, hot water tanks, tankless water heaters, gas fireplaces and air conditioning across Metro Vancouver. We work on residential homes, townhouses and condos throughout the Lower Mainland.
How long has CANRO been in business?
CANRO has been serving the Greater Vancouver area since 1999. Our founder George is recognised by customers as one of the most experienced boiler and hydronic heating technicians in the Lower Mainland.
What areas do you serve?
We cover all of Metro Vancouver: Vancouver, Burnaby, Richmond, Surrey, Coquitlam, North Vancouver, West Vancouver, New Westminster, Delta, Langley, Port Moody, Port Coquitlam, White Rock, Pitt Meadows, and Maple Ridge.
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